• Wiring of PLC with different inputs and outputs.
• Push to ON switch, toggle switch, proximity sensor, selector switch as an input to PLC.
• Realistic simulation that can drive visual indicators, audio indicators, and DC motor, relay and contactor.
• Communication of PLC with HMI for monitoring and controlling.
• Communication of PLC with HMI for monitoring and controlling.

• 7” Human Machine Interface (HMI) display.
• Allen Bradley PLC with 20 digital inputs, 12 digital outputs, 4 analog inputs and 2 analog outputs.
• Open platform to explore wide PLC and HMI applications.
• Industrial look & feel.
• Toggle switches, push to ON switch, proximity sensor, selector switch, visual indicator, audio indicator, DC motor, relay card, contactor and voltage display.
• Din rail mounting for PLC.
• Several sample ladder and HMI programs.
• High execution speed.
• PC based ladder and HMI programming.
• Extremely easy and student friendly software to develop different programs.
• Easy downloading of programs.
• Practice troubleshooting skills.
• Compact tabletop ergonomic design.
• Robust construction.

1. Exposure to technology of Programmable Logic Controller (PLC) and understanding the importance of automation in industries.
2. Student will be familiarized with a variety of ladder logic instruction to create complete PLC program from scratch.
3. Study the difference between digital and analog signals and how to bring them into a PLC, process them and send them back out. 

• PLC configuration.
• Source and sink concept.
• PLC history.
• Input/output configuration.
• Installation.
• Switches and sensor interfacing.
• Actuator interfacing.

• Sequence of operation.
• Program scans cycle.
• Addressing example.
• Upload/download/monitoring.

• NO (normally open) and NC (normally closed) instructions.
• Types of logic gates.
• Set and reset bits.
• Types of timers (TON, TOFF and TONR).
• Types of counters (CTU, CTD and UDCTR).
• Types of compare instructions (greater than, equal to and less than).
• Types of math instructions (addition, subtraction, multiplication and division).
• Analog input and analog output instructions using MOV instruction.

• Wiring and connection.
• Communication setup.
• Programming devices connection.

• Human Machine Interface (HMI).
• Creating applications/screens in HMI.
• Downloading and uploading programs.

• Switch and indicator in HMI for communication with PLC.
• Timer in HMI for communication with PLC.
• Counter in HMI for communication with PLC.
• Trend in HMI for communication with PLC.
• Alarm in HMI for communication with PLC.

Scope of Learning

• Study of water level.
• Study and use of timers and memory bit.
• Water level control by PLC through ladder program.

Scope of Learning

• Study of elevator.
• Study and use of latch switches and timers.
• Elevator control by PLC through ladder program.

Scope of Learning

• Study of traffic light.
• Study and use of memory bit and timers.
• Traffic light control by PLC through ladder program.
• Study of signal indications for two direction.

Scope of Learning

• Study of traffic light.
• Study and use of timers.
• Traffic light control by PLC through ladder program.
• Study of all three signals red, green and orange i.e. ready, go and stop. Signal indications for all direction at any square.

Scope of Learning

• Study of temperature control.
• Study and use of compare instruction.
• Study and use of temperature sensors and voltage to current convertor.
• Study and use of controlling a heater and fan.
• Temperature control by PLC through ladder program.

• Study of conveyor.
• Study and use of memory bit, timers, counters, compare instruction.
• Study and use of IR sensor, proximity sensor, push to on switch.
• Study and use of DC motor.
• Conveyor control by PLC through ladder program.
• Learn to count metallic container using a proximity switch.
• Learn to run and control conveyor in manual and auto mode using a PLC.
• Learn to control direction a of DC motor.

• Study of conveyor.
• Study and use of memory bit, timers, counters, compare instruction.
• Study and use of input device like proximity sensor, push to on switches and output device like DC motor, 5/2 solenoid valve and double acting cylinder.
• Conveyor control by PLC through ladder program.
• Ladder program for count metallic container using a proximity switch.
• Ladder program for control direction a of DC motor.
• Ladder program for sorting of metallic object using double acting cylinder and PLC.

• Study of DC motor.
• DC motor control by PLC through ladder program.
• Study and use of PWM (pulse width modulation) and voltage to frequency convertor.
• Learn to run DC motor in clockwise and anticlockwise direction.
• Learn to change the speed of DC motor.

• Study of stepper motor, thumbwheel switch and limit switch.
• Stepper motor, thumbwheel switch and limit switch control by PLC through ladder program.
• Study of speed control of stepper motor using a thumbwheel switch.
• Learn to step (position) control of stepper motor using a limit switch.
• Learn to run stepper motor in clockwise and anticlockwise direction.
• Study and use of PWM (pulse width modulation).

• Study of start delta motor starter. 
• Study of direct online starter.
• Study and use of latching.
• Study and use of timer.
• control by PLC.
• Ladder program for star delta motor starter by PLC.
• Ladder program for direct online starter control by PLC.

• Programmable Logic Controller (PLC)
• CPU : 1400 series
• Digital input : 20 nos.
• Digital output : 12 nos.
• Analog input : 4 nos.
• Analog output : 2 nos.
• Program size : 3200 (in words)
• Communication : Ethernet
• Expansion : Yes
• Human Machine Interface (HMI)
• HMI Supply : 24V DC
• CPU : 32-bits 400MHz RISC
• Interface : Ethernet
• Flash Storage : 128MB
• DDRAM Storage : 64MB
• Display size : 7 inch
• Resolution : 800 × 480 TFT LCD
• 65,536 colors
• Touch screen : High precision four-wire
• resistive

• Toggle switches : 4 nos.
• Push to ON switches : 3 nos.
• Proximity sensor : 1 no.
• Selector switch : 1 no.
• Visual indicators : 4 nos.
• Audio indicator : 1 no.
• DC motor : 1 no.
• Relay card : 1 no.(Contains 2 relays)
• Voltage display : 1 no.
• Contactor : 1 no.
• PLC software : RSLogix
• HMI software : PI studio
• Package contains : Quantity
• Mains cord : 1 no.
• Ethernet cable : 1 no.
• USB cable (A to B) : 1 no.