Order Code: 24258048.2
Category: General Lab Equipment IV
General descriptions: With 6 stations modular production system, mechatronics training includes distributing testing, processing, handling, assembly and storing stations that can be operated separately or integrally. The modular production sy...
General descriptions:
With 6 stations modular production system, mechatronics training includes distributing testing, processing, handling, assembly and storing stations that can be operated separately or integrally. The modular production systems allow varying simulation of real production processes that exist in industry field.The system is universal, industry based, modular and flexible for further expansion. Students can learn the entire process of production such as feeding, processing, etc. Each stations simplifies the training of operation and can be expanded sequentially step by step through building complete automated procedure.
Learning contents:
A. Distributing Station:
A double-acting air cylinder pushes work pieces out individually. The cylinder is integrated into a work piece feeding module, cylinder and gravity feed magazine included.
This feeder can carry up to six cylindrical work pieces. With a through-beam fiber optic sensor, it can monitor whether the work pieces is placed in the proper position. The
handling arm module consists a rotary air cylinder and a mechanism. It moves the work pieces to next station. Two proximity switches detect the positions of the rotary cylinder. Various actuators used in this stations are industrial components.
The following modules and components are included.
Learning contents:
Main Component:
• Structural composition: basal plate, electric control cabinet, PLC hung box, Operation panel, charging barrel, magnetic valves, vacuum chuck, parallel lines groove. I/O switch
over Module, Air controller.
• Double-acting cylinder (flow control valve, magnetic sensors)
• Work piece sensors: fiber optic sensor
• Place sensors: fiber optic sensor
• 5/2 WAY single acting solenoid valve
Technical Parameter
• Work Principle: The storage ware supply work piece to module station in order, it is a whole System. The first station is the most basic module of the whole work process.
• control cabinet main circuit power supply: single phase AC220V ± 10% 50Hz
• control cabinet control loop power supply: DC24V
• Temperature: -10 ? ~ 40 ?; Environmental humidity: ≤ 90% (25 ?)
• Dimensions (Minimum): length × width × height = 500mm × 800mm × 1150mm
• air supply pressure: 0.5 ~ 0.6Mpa
• machine capacity: ≤ 1KVA
B. Testing Station:
The testing station detects the materials, color, air tight and height of work pieces. All basics types of industrial sensor like optical, inductive and capacitive sensors are
contained in the station. A slide double-acting air cylinder raises the work piece to the preset position and then a parallel rod double-acting air cylinder moves the analogue
measuring module to measure its height. After being measured, the incurrent work pieces are rejected and sent to the discard chute by a double-acting air cylinder. On the contrary, the correct ones are transferred to the next station by the vacuum suction cup. By this way, users can short work pieces according to different materials. Color, air tight and height.
The following modules and components are included:
Learning contents:
Technical Parameter
Work Principle: Inductive sensors detect metal, using the reflection principle
Photoelectric sensors test the existence of the work piece Capacitance sensor devices
detect the color and material artifacts, Then, photoelectric sensor to judge three kinds of work piece height
C. Processing Station:
A rotary index, driven by an electric gear motor, tests the work pieces and feeds two
different processing modules with the work pieces. One of processing module is
“Drilling”.
For safety reasons, the drilling process if operated in a simulated way after an inductive
proximity switch detect whether the work piece is put correctly on the rotary index table.
The other processing is “drill-hole-checking” which adopt a double-acting air cylinder. At
this station, according to the pre-se cylinder time, the programming of two processes is
executed simultaneously.
The following module and components are included:
Index table module: rotary index table, worm and gear
Drill and clamp module: drill spindle drive motor, drill feed cylinder, chuck, clamp cylinder
Inspection module: drill hole checker, checker drive cylinder Pneumatic module: air service module, valve unit
Controller module: MITSBISHI PLC main unit, I/O boards, power supply unit, control panel
Workstation module: mounting plate, steel frame
Learning contents:
Technical Parameter
Work Principle: Capacitance sensor confirm the work piece reach to turntable, then turntable rotate 90 degrees to the work piece brought to the appropriateprocessing location.
D. Handling Station:
The handling station adopts industrial handling module. The work pieces are positioned fest by a 3-axis handling robot. The 3-axis robot consists of one hollow-rod double-acting air cylinder, one parallel-rod double acting air cylinder, one rotary air cylinder and vacuum suction cup. It transfers the work pieces to the next station.
The following modules and components are included:
3-axis robot module: Z-axis cylinder, Y-axis cylinder, R-axis cylinder, vacuum generator, suction cup
Pneumatic module: air service unit, valve unit
Controller module: MITSBISHI PLC main unit, I/O boards, power supply unit, control panel
Workstation module: mounting plate, steel frame
Learning contents:
Main component:
• Structural composition: basal plate, electric control cabinet, PLC hung box, Operation panel, charging barrel, magnetic valves, vacuum chuck, parallel lines groove. I/O switch
over Module, Air controller.
• Lift cylinder
• 2 axis Out cylinder
• Swing cylinder
• Air finger
• Main electrical components: Warning lights, Emergency light, Button signs Φ22, Fiber optic sensor Amplifiers minimum 6 bets. Illuminated push button reset, two position
switch knob.
Technical Parameter
Work Principle: Pneumatic finger suck the work piece from the previous station, then transmitted to the next (assembly station).
E. Assembly Station:
The assembly station work together with the handling station for the assembly process: the perfect work piece, transferred from handling station, is pushed by the first doubleacting air cylinder to the right position. The second double acting air cylinder bring the matching parts to the correct position for pressing and then the third one presses parts into work pieces. It is an essential and important part of drive and control technology for mechatronics training.
The following modules and components are included:
Learning contents:
Technical Parameter
Work Principle: Assembly and extrusion work piece transferred from the previous station, next station take the work piece.
F. Storing Station:
This station controls the storage of the finished products at the assembly station by 4-axis robot with parallel gripper. The 4-axis robot controls the movement of the positions of
axis according to the different output. And then the robot stores the finished products based on users setting for the warehouse.
The following modules and components are included:
Learning contents:
Main component:
• Structural composition: basal plate, electric control cabinet, PLC hung box, Operation panel, charging barrel, magnetic valves, vacuum chuck, parallel lines groove. I/O switch
over Module, Air controller.
• DC gear motor, relay control, position proximity sensor
• DC motor device (ball screw). Vertical movement cylinder, dual-axis flexible-cylinder, rotaryCylinder, pneumatic fingers, transmission pole control by a DC motor, this control using the relay.
• Main electrical components: Warning lights, Emergency light, Button signs Φ22, Fiber
optic sensor Amplifiers minimum 6 bets. Illuminated push button reset, two position switch knob.
Technical Parameter
Work Principle: Put work piece stored in the corresponding positions on the storage.
Accessories:
• 1 set of courseware
• 1 set of work piece
• (Four kind of different work pieces)
• 1 set of matching part
• 12 pieces of 25-pin data cable
• 1 set of PLC software CD (necessary but optional)
• 1 piece of USB to RS422 cable (necessary but optional)
Required Document: