Electro-Pneumatic Training System

System Overview

This comprehensive Electro-Pneumatic Training Set is engineered for advanced practical training in automation and control systems. Designed for vocational schools, technical colleges, and industrial training centers, it supports hands-on learning in electro-pneumatics, control logic, and automation circuits.

The system combines a robust anodized aluminium profile panel with a wide array of electro-pneumatic and electrical components for creating and analyzing real-world industrial control scenarios.

 Key Components & Specifications

Training Panel

• Material: Anodized aluminium

• Size: 1200 × 750 × 30 mm

• Groove spacing: 25 mm

Electrical Components

• Relay Module (3-fold): 24VDC, 4C changeover, Max 5A contact load, 20ms response/block time

• Push Button Set: 24VDC, 1 momentary, 1 locking, 2 NO / 2 NC contacts

• Limit Switches: Left & Right actuation, 24VDC, 5A, 1C contact, 200Hz max frequency

• Inductive Sensor: DC10–30V, 5mm detection, PNP NO, 500Hz switching, 200mA max output

• Power Supply Unit: Input 230VAC, Output 24VDC / 4.5A, short circuit protected

Pneumatic Components

• Filter Regulator: Max pressure 10 bar, Regulation 0.5–8.5 bar, 5 µm filtration

• Single Acting Cylinder: Ø25mm, 50mm stroke, 0–10 bar range, magnetic sensor ready

• Double Acting Cylinders (x2): Ø25mm, 125mm stroke, 0–10 bar range, magnetic sensor ready

• Flow Control Valves (x2): One-way, Bi-directional flow rates up to 160/130 LPM

• 3/2-Way Single Solenoid Valve: Spring return, 0.5–10 bar, 20ms response, LED indicator

• 5/2-Way Single & Double Solenoid Valves: Spring/pilot return, 0.5–10 bar, LED and protection circuit

• Pressure Switch: Adjustable 0.5–10 bar, display included

Connection & Accessories

• Manifold: 1 input / 8 outputs with check connectors

• Polyurethane Tubing:

  • 4 mm (black) × 20 m

  • 6 mm (black) × 5 m

• T-Connectors (x5): For 4 mm hose, 0–10 bar pressure

• Electrical Cable Set:

  • Red: 1000mm (2), 600mm (18), 300mm (20), 100mm (3)

  • Blue: 1000mm (2), 600mm (12), 300mm (10), 100mm (3)

• High Elasticity Cables with Special Coating

Documentation

• Textbook – Electro-Pneumatics (English)

• Workbook – Basic Electro-Pneumatics (English)

Air Supply – Portable Compressor

• Motor: 1.0 hp, single-phase

• Working Pressure: 8 bar

• Displacement: 140 L/min

• Tank Capacity: 23 liters

• Dimensions: 590 × 290 × 610 mm

• Weight: 24 kg

• Certificates: Hydrostatic Test Certificate, DOSH Malaysia Design Approval

Applications

• Technical and vocational training in industrial automation

• Practical exposure to PLC interfacing, relay logic, and pneumatic control systems

• Skills development for maintenance technicians, automation engineers, and mechatronics students