Cascade Control (Flow - Level) Trainer
Order Code: 52240
Category: Process Control Trainers
The Cascade Control Trainer is the system, which outlines the basics of Cascade Control considering Flow, Level parameters. KEY WORDS: Feedback Control. ON-OFF & PID control. OPEN/CLOSE loop response. MANUAL/AUTO tuning o...
SPECIFICATION
The Cascade Control Trainer is the system, which outlines the basics of Cascade Control considering Flow, Level parameters.
KEY WORDS:
- Feedback Control.
- ON-OFF & PID control.
- OPEN/CLOSE loop response.
- MANUAL/AUTO tuning of controller
- Cascade Control (Flow +Level)
- Feedback Flow Control.
- Feedback Level Control
- PID control: P, P+I, P+I+D Controller Action
- TRANSIENT response analysis study.
- USB/RS 232 / Ethernet/ Modbus Communication
- Ability to hook up with DCS (Distributed Control System Trainer)
Range of experiments:
- Study of multivariable loop, Cascade Control.
- Study of single loop proportional (P), integral (I), and derivative (D) control.
- Study of operation and calibration of transmitters, I/P converter and pneumatic control valve.
- Study of programming and operation of PID controller.
- Study of stability of dual loop cascade control system (Flow – Level Control).
- Study of Rotameter, capacitance type level sensor & control valve.
- Study of SCADA Application Software/ Computerized Control of Cascade Control System.
- Auxiliary Experiments.
Features: -
- Compact Ergonomic Design.
- User Friendly, Self Explanatory Systems.
- Leak proof Safety Measures, Sturdy Piping & Robust Construction.
- Enhanced Electrical Safety Considerations.
- Training Manuals & mimic Charts for Operation Ease.
- System Frame with Caster Wheel Arrangement for ease in movement.
- M.S. powder coated cubical plant with standard Instrument Mountings.
- Inbuilt Safety Measures to avoid improper usage.
- Computer Interface & SCADA software connectivity for analysis of Cascade Control Loop (Optional).
- System Dimension: 4.5 Ft. (L) X 2 Ft. (W) X 5 Ft. (H)
- Weight: Approx. 80 Kg
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TECHNICAL SPECIFICATION |
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Sump tank |
Material: Stainless Steel, 1.5 mm thick/PP 5 mm thick, Capacity: 30 litres, with cover, Dimension: 1ft (L) Χ1ft (W) Χ 1ft (H). |
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Level Tank |
Material P.P. 5mm thick, Dimension: 150(L) mmΧ150(W) mmΧ600(H)mm |
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Piping |
½” Class B GI, with ½” SS ball valves: 08 Nos. |
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Centrifugal Pump |
½ / ¼ H.P., 1f 230 V AC supply, Surface mounting. |
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Flow meter |
½”, turbine type (WFM type), Range: 0-600 / 0-1000 LPH. Output: 4-20mA, Type: 3 wire type, Supply: 24 V DC, 100 mA, Mounting: Horizontal, Connection:½” |
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Level Transmitter |
Input: 0-400 / 0-500 mm, Output: 4-20 mA, Supply: 24 V DC: 100mA Type: 2-wire Capacitance type, Mounting: Top 2” screwed connection. |
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Level Switch |
Float operated, Float Material: SS304, Switching Current:0.5A, Switching voltage: 240 VAC \ 200 VDC, Switch Action: Reversible, Weight: 150 Gms |
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Pneumatic Control Valve |
Size: ½”, Type; Two way Globe type (Air to Close), CV: 5 US GPM with diaphragm actuator, Equal Percentage Type, Flange connection: PCD: 60mm, ID16 mm, OD: 90mm. |
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Rotameter |
1 no. Range: 0-1000 LPH, Glass tube type/ Acrylic body, Connection: ½”, Bob material: SS 304, Mounting: Inlet Bottom Outlet Top. |
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E/P Converter |
Input: 4-20 mA, Output: 3-15 psi, Connection: ¼” NPT /BSP. |
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A.F.R. / F.R.L. |
Unit- 0-10 Kg/cm2 with pressure gauge, Connection: ¼” NPT /BSP. |
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Electronic PID Controller |
2 no. Single input PID (1 N0.) & Dual input (1 No.), With Serial PC Interface (ASCII Protocol) USB / Ethernet / RS 485/ RS 232, Cut out Size: 92mm×92mm×144mm, Input: 4-20 mA, Output: 4-20 mA, Display: Dual for PV & SP, Bar graph display for Output & deviation. Hi-Low Alarm annunciation. |
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52202 SCADA Application Software (Optional)- |
SCADAS/W, PID control setting(P,PI,PD and PID mode),Auto/Manual Tuning of PID, Data Storage, Off Line analysis, Online Data Acquisition, Simulation and Printing of data in Graphical and tabular form. Interactive Graphical User Interface (GUI) includes. |
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Electrical Control Panel |
MS Powder coated panel with switches, Indicator, test Points, Controller on front facia, UK 2.5 Terminal Connectors mounted on DIN rail Channel. Dimension: 1ft (L) ×1ft (W) ×1ft(H) |
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52201 Computer (Optional) |
PC with color monitor: 18.5”, Intel Core i3, 500 GB HDD, 4GB RAM, Keyboard & Mouse, DVD Writer, With supporting OS and Communication port. |
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52203 Air Compressor (Optional) |
Tank capacity: 25 Litres, Discharge: 2 CFM Motor: 1 H.P. 230 V AC Operated, Working pressure: 5-6 kg/cm2 |
Services Required:
- Electric supply 1f 230VAC, 50Hz.
- Water Supply and Drainage Arrangement.
- Clean, dry Compressed air supply at 2.1 Kg/cm².
- Laptop/Desktop computer (for SCADA)
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