Benchtop Fermentor

Order Code: 24258361.1R

Category: General Lab Equipment V

Features: Low cost, compact, easy to use Multi-loop PID process control Modular, upgradeable system Autoclaveable & in-situ systems 16-bit microprocessor controller Configurations suit every budget Microbial Culture: Bacterial, ...



SPECIFICATION

Features:

  • Low cost, compact, easy to use
  • Multi-loop PID process control
  • Modular, upgradeable system
  • Autoclaveable & in-situ systems
  • 16-bit microprocessor controller
  • Configurations suit every budget
  • Microbial Culture: Bacterial, Yeast and Fungi culture.
  • Cell Culture: Plant, Animal and Insect culture.
  • Moving up from a tissue culture flask and shaker.
  • Glass culture vessels (2.5 L, 4 L, 7 L).
  • Other sizes also available on request.

Glass Vessels

  • Made of borosilicate glass
  • Available volumes: 2.5L, 4L, 7L, and 10L
  • Single-walled and double-wall jacketed vessels as per customer request
  • Working volume: 40% to 90% of total volume (1L to 9L in different configurations)
  • Diameter to height (D/H) ratio: 1:2 to 1:3 depending on volume

Head Plate

  • Material: SS316L with sufficient number of ports
  • Contact parts: SS316L
  • Designed to prevent contamination crossover
  • Convenient fitting of ports, sensors, tubing, motor, etc.
  • Configurations:
  • Glass-bottomed vessels: Single top head plate
  • Open-ended vessels: Top head plate and bottom support plate

Ports

  • Located on the head plate and SS316L vessels
  • Accommodates: pH sensor, DO sensor, foam sensor, temperature thermowell sensor, air sparger inlet, air venting exhaust, agitation motor, magnetic coupling stirrer shaft, heating/cooling finger, acid, base, anti-foam addition, inoculum/septum feed, sample harvest, drain port (select models), and blind-plugged spare ports
  • All contact parts: SS316L
  • Designed to prevent contamination crossover
  • Pharma-grade silicone O-rings

Stirring & Agitation

  • Material: SS316L stirring rod
  • Impeller Types:
  1. Rushton-type impellers
  2. Low-shear marine propeller-type stirrer blade
  3. Custom user-defined options
  • Coupling:
  1. Top-driven mechanical coupling
  2. Magnetic coupling: Top or bottom driven, leak-proof, sealless
  • Mechanical Coupling:
  1. PTFE (Teflon) bush
  2. Rust-proof stainless steel bearing
  3. Pharma-grade silicone O-rings & V-rings
  • Motor
  • PMDC motor, 80W, high starting torque
  • AC motor available upon request

Control System

  • Algorithm: 16-bit Microprocessor PID Feedback control
  • Sensor: Gear tooth non-contact sensor for RPM measurement
  • Speed Range:
  1. Mechanical coupling: 100-1000 RPM
  2. Magnetic coupling: 50-500 RPM
  • Accuracy: ±2 RPM
  • Display: Digital LCD or PC screen (Software optional) display of set and actual speeds

General Construction

  • Control Panel: LCD+keypad or optional touchscreen
  • Materials:
  1. Valves, plugs, ports, and fittings: SS316L
  2. Rubber parts: Pharma-grade silicone
  • Stand Options:
  1. Desktop models for smaller units
  2. In-situ models with stands and compact frames
  • Datalogging: Windows software for data logging and archiving controlled parameters (Software optional)
  • Interface: PC screen (Software optional) + keyboard/mouse or LCD touchscreen
  • Connectivity: RS232 interface

Temperature Control

  • Material: SS316L thermal transfer finger for heating
  • Cooling: Chiller unit with forced water/coolant circulation
  • Cooling System: Thermoelectric Module (TEM) for solid-state cooling (optional)
  • Chiller Capacity: 10L to 30L depending on vessel size
  • Algorithm: PID Feedback control for heating, on-off control for cooling
  • Sensor: Platinum RTD Pt100 in SS316L thermowell
  • Temperature Range:
  1. 3°C above room temperature to 60°C (standard)
  2. With water cooling: 10°C to 60°C
  3. Sub-zero temperatures down to -10°C possible with high-capacity chillers
  • Accuracy: ±0.1°C
  • Display: Digital LCD or PC screen (Software optional)

Peristaltic Pumps

  • Standard Configuration:
  1.  2 pumps for pH control
  2. 1 pump for inoculum/nutrient feed/harvest
  • Additional Pumps: Available as separate units
  • Each Pump Includes: Reservoir bottle and sterile port

Sterilization

  • Autoclave Sterilization: Up to 15 psi and 121°C
  • In-situ Sterilization (Optional):
  1.  Steam generator and solenoid valves
  2.  Applicable for both SS and glass vessels
  3. Bioreactors and fermenters compatible

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