Pump Maintenance Trainer

Order Code: 32128

Category: Strength of Materials Lab

Features: The actual working centrifugal pump used  To teach maintenance as well as installation  7-Gauge, formed-steel, powder-coated base plate with provision for bench mounting.  Clear acrylic, standard bore, replacement back-he...



SPECIFICATION

Features:
The actual working centrifugal pump used 
To teach maintenance as well as installation 
7-Gauge, formed-steel, powder-coated base plate with provision for bench mounting. 
Clear acrylic, standard bore, replacement back-head/stuffing box. 
Shaft rotation via a hand-wheel. 
Allows for all common maintenance procedures including impeller clearance adjustment. 
Allows for complete tear-down and assembly procedure of the pump. 
Aluminum motor element, based on a 184-frame motor, including movable flanged bearings. 
Replaceable, 3/4" dia., steel shaft with keyways. (Bent shafts easily installed) 
Heavy-duty, aluminum motor mounting pads, with threaded inserts for motor element mounting. 
Uses inexpensive, standard, size A shims. 
Allows for alignment using all common alignment tools and methods. 
Provision for motor adjustment via jacking bolts. 
Aluminum replacement gland. 
High-durability urethane coatings throughout. 
Overall size 350W x 900H x 400L & @ 65Kgs weight
Aluminum motor element, based on a 184-frame motor, including movable flanged bearings. 
Replaceable, 3/4" dia., steel shaft with keyways. (Bent shafts easily installed) 
Heavy-duty, aluminum motor mounting pads, with threaded inserts for motor element mounting. 
Uses inexpensive, standard, size A shims. 
Allows for alignment using all common alignment tools and methods. 
Provision for motor adjustment via jacking bolts. 
Aluminum replacement gland. 
High-durability urethane coatings throughout. 
Overall size 350W x 900H x 400L & @ 65Kgs weight

 

Technical Specification:
Four units of assembly stand, each consisting but not limited to the following: 
    a.     1 unit 415 V/ 3 phase AC asynchronous     electric motor to drive the pumps of maximum speed 3000 rpm and power output @ 4kW. 
    b.     Electric motors must be protected against water ingress at minimum, IP 65. 
    c.     The position of the motor can be adjusted in three directions for alignment purposes 
    d.     Motor speed is adjustable and the power output of the electric motor is displayed digitally at the control panel.  
    e.     Alignment to be checked using a straight edge and two dial gauges. 
    f.     Baseplate for mounting different pumps. 
    g.     Pipework with pressure gauges and shut-off valves for connection to suction and discharge of pumps. 
    h.     Flowmeter at the discharge side pipe.
    i.     Strainer at suction side pipe work~ 
    j.     The assembly stand frame should have adjustable feet for leveling 
    k.     The minimum space all around each assembly stand is 2 m to enable groups to work in each assembly stand concurrently. 
One unit tank system to supply water consisting of the following: 
    a.     Minimum 1 unit high-level corrosion-resistant tank with a cover of the same material of max.  capacity 1500 liters to supply normally primed pumps. 
    b.     The high-level tank is supported on a sturdy steel structure of a minimum height of 2 m to ensure enough inflow head to the pump. 
    b.     A pressure gauge is located at the base of the tank to measure the base pressure thereby indicating the fill level. 
    c.     Minimum 1 unit-low level corrosion-resistant tank with cover and float of minimum capacity 280 liters to supply water to the self-priming pump. 
    d.     Intake and outtake pipes from the high-level tank are located at the base of the  tank complete with shut off valves and are minimum DN 80 or NPS 3” 
    e.     Piping to supply water to low-level tank from high-level tank with shut off valves  and is minimum DN 50 or NPS 2” 
    f.     Intake pipe with shut off valve from low-level tank to side-channel pump is minimum  DN 32 or NPS 1 ¼ 
Four units of standard centrifugal pump of the following specifications : 
    a.     Explosion Proof 
    b.     Maximum flow rate: 103m/hr 
    c.     Maximum head: 10 m, 
    d.     Nomina1 speed: 1450 RPM 
    e.     Impeller and housing are made of grey cast iron and the shaft is made of stainless steel. 
    f.     Compliance with ISO 9199 and ISO 2858 
Four units of side-channel self-priming three-stage centrifugal pump of the following  specifications: 
    a.     Explosion-proof: 
    b.     Maximum flow rate: 53m/hr 
    c.     Maximum head: 122 m 
    d.     Nominal speed 1450 RPM
    e.     Impeller and housing are made of grey cast iron and the shaft is made of stainless steel. 
    f.     Compliance to ISO 5199 arid ISO 2858 

 

Accessories Supplied:
One set complete tool kit per pump for assembly/disassembly consisting of: 
      -     2 units combination wrenches 
      -     1 unit double-ended box spanner 
      -     1unit bearing puller  
      -     1 unit slotted screwdriver 
      -     2 units assembly aids for assembly/ disassembly of bearings. 
One set complete tool kit per assembly stand consisting of: 
      -     1 unit soft hammer/mallet 
      -     1 set of Allen keys. 
      -     1 set combination spanners 
      -     2 units dial gages of resolution 0.01 mm with attachments. 
      -     1 unit straight edge. 
      -     1 unit torque wrench 
One set shim/fit plate kit per assembly stand consisting of 80 pieces .of different thicknesses. 
Four sets of gasket per flange. 
Two sets of bolts and nuts per flange 
One set per pump of replacement parts for wearing parts. 
Four units of workbench for assembly/ disassembly of pumps. 


 

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