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If you are familiar with Industries automation, you may have heard about the PLC kit. If you are not familiar with PLC, we will provide you with in-depth information about the significance of PLCs in the industrial world.
What is a PLC kit?
What do we mean by a PLC kit? PLC kits are programmable reasoning controllers specified to utilize machinery and tools. A PLC kit has everything one needs to start the first industrial project, and it makes it easy for even novice users to create industrial automation control systems.
Who invented PLC?
Have you ever wondered who invented PLC? PLC was invented by Richard Dick Morley, known as the father of PLC. He invented the PLC in 1968. During this time, he was the president and founder of Bedford Associates.
Why is PLC used?
Why do we need such an application?
PLC is an industrial computer that controls the different kinds of Electromechanical processes. The electromechanical processes that the PLC controls are applicable in manufacturing, automation environment, plants, assembly line, wastewater treatment plants, ore processing plants, and many more.
- It has a different operating software than the regular computers.
- It helps perform discrete and continuous functions right, a standard PC cannot complete this and is best for a harsh industrial environment.
- It comes in various forms and sizes.
PLC Trainer Kit Objectives:
Let us know more about the objectives of the PLC Trainer kit. PLC Trainer Kits are a complete and basic training system for beginners. It is an entire training system introduced forward to introduce the PLC’s fundamental principles to the users that are basic program experimentations, and demonstrate PLC applications.
PLC Trainer Kit Features:
As we know, PLC kits provide a quick and effective means for learning the fundamentals of essential process control, including ladder logic programming. Some of the features that it provides are:
- Most of the PLC kit comes with a Toggle switch, push-button, banana socket, and electrical wires or patch cord to perform practical tasks.
- Some of the pneumatic components are single-acting cylinder pressure regulator, double-acting cylinder and more.
- Most of the PLC kit comes with a power supply of 230 VAC and an output of 24VDC, 3Amp. It also comes with Siemens S7-1200.
- The PLC Trainer kit’s sensor units are inductive Proxy Switch, Limit Switch, Capacitive Proxy Switch, Reed Switch, and many more.
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How many types of PLC are there?
If we throw an insight into the different types of PLC, they are available into two primary types: Fixed PLC and Modular PLC.
1. Fixed PLC:
Popularly known as Compact PLC, a Fix PLC contains fixed numbers of IO modules and external IO cards. It is an apparatus that has numerous modules in a single case. The manufacturer decides the input and output in this type of device as it doesn’t contain any capability to expand the modules.
2. Modular PLC:
As the name suggests it’s a different type of PLC, it helps in multiplying expansions with the help of modules. It helps increase the I/O components and is way easier to use as every component in this device is independent.
Experiments with PLC Trainer Kit:
Experiments with PLC kits make a variety of projects using different PLCs, such as Allen-Bradley, Siemens, Honeywell, Schneider Electric, and so on. The purpose of these kits is to learn the fundamental principles of programming and to configure the PLCs.
Application Modules:
Some of the fundamental modules that a PLC handles are:
- Central Processing Unit:
Rightly viewed as the brain of the PLC system, the CPU supports in conducting specific programming instructions, handling procedures at arithmetic logic, and more. Moreover, it also has some critical sub-parts such as power supply memory and processor.
- Power Supply Module:
It is the classification of modules that aids in handling the energy supply and levels it to merge the modules in the back. It supplies AC and DC energy sources to utilize the system.
- Chassis or Rack:
It is an essential modular part of any PLC system as it is a hardware assembly that helps in plugging together every communicating module in a frame.
- Signal Module:
It is a type of module that assists in trading the data transmission with the help of input and output modules in attaching digital or analogue specialization inputs and outputs. It is a model that is also helpful in interfacing the digital or analogue I/O signals.
- Function Modules:
It helps in analogue and digital types of models by connecting function modules conveniently.
- Interface Module:
It is an optional module that is helpful in the rack to rack communication.
- Communication processor:
It is an optional module that provides an additional communication port for communication protocols. It is a module that helps network communication between different processes; an exchange is better between PLC, HMI, SCADA, and other system types.
PLC Trainer Kit Price:
If we talk about the PLC training kit price on an international scale, it is around $200-$1000 depending upon the features and specifications from brand to brand.
PLC Kit Price in India:
India is evolving in every aspect, and the method of learning has also grown. If we note the average PLC trainer kit price in India, it is roughly INR 15000 to 2 lacs. The cost of the equipment differs from label to label and also upon the features that a brand offers.
PLC Kit for Students:
PLC kits for students are learning devices that are helpful for the students in their practical knowledge about the automation world. These PLC training kits have components required for PLC programmings like DC Motors, Relay, and Buzzer with wires, breadboard, IC-Programmer, and many more.
PLC Starter Kit:
If you are looking for a course to get the advantages of a PLC without funding the complexity of a whole system, then there are several PLC starter kits that one can purchase.
Most PLC starter kits include everything one requires to build their automated machinery. These kits include a combination of the most popular and advanced PLC controllers, sensors, and I/O modules that are useful for multiple automation applications.
PLC Kit for Beginners:
PLC kit for beginners is a fundamental introduction to the world of PLC. These kits are useful in learning the fundamentals of designing, implementing, and debugging a basic control system using various inputs and outputs. These kits are useful in comprehending any introductory text on PLCs.
PLC Simulation Kit:
PLC kits are the perfect training aid for teaching students about how a process control system forms a process in the industry. It also serves as a handy reference tool to help engineers and technicians who are new to the industry get acquainted with process systems. It simulates the operation of the controller and generates digital, analogue, and pulse outputs that can be connected to real-world devices such as relays, motors, lamps, etc.
PLC Trainer Kit Manual:
PLC trainer kit manuals provide solutions for learning to operate programmable logic controllers (PLCs) and other industrial control systems. The user can learn how to configure, manage, and use the tool in these kits by using the programming software.
PLC Trainer Kit Manufacturer:
If you are unsure which PLC training kit is best for you, then Tesca Global can help you provide the one that fits all your requirements. Some of the PLC training kits are:PLC Trainer 14 Input (Siemens) – 10 Output with Different Application Software
PLC Trainer 24 Input (Siemens)- 16 Output
Universal PLC Trainer(Siemens) – Digital 8 Input / 6 Output
Universal PLC Trainer (Siemens) With HMI, etc.
So, scroll through the website of Tesca Global and select the one that is best for you.
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FAQs: PLC Trainer Kit
How do you make a PLC trainer?
- A PLC has different types of terminals and wires. One needs to place the black, red, green and yellow terminals as per the manual.
- After that, one should insert the blue wires in the relay and later put the brown wire in the first pilot lamps, red in the second pilot lamps, orange in the third pilot lamps and yellow in the fourth one.
- Later we need to viaduct from the bottom and enclose the output pilot so that it doesn’t require any rewiring again, and thus we have a fully functional PLC.
What does PLC stand for?
PLC stands for Programmable Logic Controller, and it is a specialized microprocessor valuable system in monitoring and controlling analogue processes in industrial automation applications.
How do you program a PLC?
- To program a PLC trainer kit, one must analyze and understand the application to control it.
- After understanding the conditions of the PLC, the next step is to open and configure the system’s programming software.
- After that, one needs to add the rungs and addresses that are required and check the errors.
- After stimulating it, one should download the program to the CPU memory of the PLC.
What is the price of a PLC?
The price of a PLC depends upon the features and the label you choose. On average, the price of such a device is around INR 15000 to 2 lacs.
What is a PLC trainer board?
A PLC Trainer Board is a device used to run the programming of a PLC (Programmable Logic Controller). It is useful for students to learn about programming.
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